Materials And Production Techniques

Course Code:

INDD 231

Course Period:

Autumn

Course Type:

Core

Theory:

2

Practice:

0

Lab:

0

Credits:

2

ECTS:

3

Course Language:

İngilizce

Course Coordinator:

Sencer ÖZDEMİR

Courses given by:

Sencer ÖZDEMİR

Course Assistants :

İrem ELAL

Course Objectives:

The purpose is, to explicate the concept of “ product ”, resulting in the production cycle of materials, industrial design and manufacturing methods and processes in the aspects of the concept.

Course Content:

Concepts of industry, materials, products. Affecting the growth and development of this recipe, the context and environment, professional terminology, preferences and selection criteria, promotion and evaluation of industrial materials: metals, polymers, composites, wood, glass, ceramics. the context and environment, professional terminology, preferences and selection criteria, manufacturing techniques and methods, relationships with industrial materials, formatting effects on the relations between the characteristics of mass manufacturing and production.

Course Methodology:

1: Lecture, 2: Question-Answer, 3: Discussion,

Course Evaluation Methods:

A: Testing, C: Homework

Vertical Tabs

Course Learning Outcomes

Learning Outcomes	Program Learning Outcomes	Teaching Methods	Assessment Methods
1) Explains the concept of product by defining the concepts of material, design and manufacturing methods in the production cycle.	1,2,4,5,6,7,8,9	1,2,3	A, C
2) Gains the ability to be equipped with professional terminology theoritically.	1,2,4,5,6,7,8,9	1,2,3	A, C
3) Gains the ability of deciding the suitable choice of material for manufacturing, associate with their own selection criteria, through the bill of industrial materials and their reasons. Learn to analyze various manufacturing techniques and methods used in the industry.	1,2,4,5,6,7,8,9	1,2,3	A, C
4) Gains the ability to analyze and recognition of the preferred materials used in the industry, taking dealt with separately in the process of historical development, types, structure and properties of each other. Gains the ability for choosing the selection criteria of manufacturing methods and their reasons.	1,2,4,5,6,7,8,9	1,2,3	A, C
5) Gains the ability to associate the suitable materials with the concept of manufacturing methods and processes. Analyze the relationships between the formatting processes and properties of industrial materials according to various manufacturing methods and processes.	1,2,4,5,6,7,8,9	1,2,3	A, C
6) Gains the ability to associate the attributes of mass production with the product design formatting processes.	1,2,4,5,6,7,8,9	1,2,3	A, C
7) Gains ability to research.	1,2,4,5,6,7,8,9	1,2,3	A, C

Course Flow

COURSE CONTENT
Week	Topics	Study Materials
1	At the beginning of the material; what is a product? Who is a product designer? What is material? What is production, industry, factory, mold? Classification and diversification forms. What is production method? What is production, industry, factory, mold? Classification and diversification forms.
2	Criteria of materials formatting the design of the product. Explaining “the historical process of development” and “the conditions of today”. Professional terminology. Criteria of manufacturing methods and processes formatting the design of the product. Professional terminology.
3	Context and environment: Design requirements for sustainable design, energy, quality, standards, the metal material within the scope of the relevant legislation. Context and environment: Design requirements for sustainable design, energy, quality, standards of manufacturing methods and processes of plastics /polymers.
4	Context and environment: Design requirements for sustainable design, energy, quality, standards, the metal material within the scope of the relevant legislation. Context and environment: Design requirements for sustainable design, energy, quality, standards of injection and extrusion processes.
5	Context and environment: Design requirements for sustainable design, energy, quality, standards, as a material: plastic / polymers within the scope of the relevant legislation. Context and environment: Design requirements for sustainable design, energy, quality, standards of thermoforming process
6	MID TERM – 1
7	Context and environment: Design requirements for sustainable design, energy, quality, standards, as a material: plastic / polymers within the scope of the relevant legislation. Context and environment: Design requirements for sustainable design, energy, quality, standards of composites manufacturing processes.
8	Context and environment: Design requirements for sustainable design, energy, quality, standards, as a material: composites within the scope of the relevant legislation. Context and environment: Design requirements for sustainable design, energy, quality, standards of metal manufacturing processes
9	Context and environment: Design requirements for sustainable design, energy, quality, standards, as a material: composites within the scope of the relevant legislation. Context and environment: Design requirements for sustainable design, energy, quality, standards of metal manufacturing processes
10	Context and environment: Design requirements for sustainable design, energy, quality, standards, as a material: glass within the scope of the relevant legislation. Context and environment: rapid prototyping.
11	MID TERM- 2
12	Context and environment: Design requirements for sustainable design, energy, quality, standards, as a material: wood within the scope of the relevant legislation. Boss-feder, tooling and production instances of applications.
13	Context and environment: Design requirements for sustainable design, energy, quality, standards, as a material: ceramics within the scope of the relevant legislation. Joints, fasteners, industrial paints.
14	Joints, fasteners and industrial paints. General Revision Innovative materials and production methods

Recommended Sources

RECOMMENDED SOURCES

Textbook

1. Yapı Fiziği ve Malzemesi, Prof. Dr. M. ERİÇ, Literatür Yy., (yapı ile ilgili kısımlar hariç)

2. Kompozit Malzeme, Prof. Dr. Halit Y. ERSOY, Literatür Yy.,” (Tasarım ve Malz. ile ilgili)

3. Yapı Malzemesi Bilimi; Kısım:II ÖZELLİKLER”, Prof. Dr. F. KOCATAŞKIN, Birsen Yay.

4. Üretim Yöntemleri ve İmalat Teknolojileri, Nisan 2011,

Dr. Mustafa Aydın, Dr. Muammer Gavas, Dr. Mustafa Yaşar, Dr. Yahya Altunpak

5. Metallere Plastik Şekil Verme İlke ve Uygulamaları, İTÜ 1986, Doç. Dr. E. Sabri Kayalı- Doç. Dr. Cahit Ensari

Additional Resources

1. Malzeme Bilimine Giriş ; Van Vlack,L.; Birsen Yayınevi;1990.

2. Malzeme Bilimi; Onaran, Prof. Dr. Kaşif ; Bilim Teknik Yayınevi; 2003.

3. Malzeme Bilimi ve Mühendisliği; Smith, William F.; Literatür Yayınları, 2001.

4. Polimerler- I ; Ezdeşir, Ayhan- Erbay, Erol; PAGEV Yayınları,1999.

5. Plastikler ve Plastik Teknolojisi, Savaşçı, T.- Uyanık N.; PAGEV Yayınları,1999.

6. İlgili web siteleri ( www.matweb.com , www.efunda.com ...)

7. Plastikler ve Plastik Enjeksiyon Teknolojisine Giriş, PAGEV Yayınları, 2001

8. Materials and Processes in Manufacturing; De Garmo, Paul Black, Mc Millan Pblsh,1984

9. Yapı malzemeleri, Akman, Prof. Dr. Süheyl, İTÜ İnşaat Yayınları,1990.

10. Polimerler-I ; Ezdeşir, Ayhan- Erbay,Erol; PAGEV Yayınları,1999.

11. Plastikler ve Plastik Teknolojisi, Savaşçı, T.- Uyanık N.; PAGEV Yayınları,1999.

12. Kompozit Malzeme; Ersoy, Prof. Dr. Halit Yaşa, Literatür Yayınları, 2001.

13. Sac metal kalıpçılığı; M.EB.,1984, İbrahim Uzun- Yakup Erişkin

14.Tasarımcılariçin metal şekillendirme yöntemleri, 2011, Dr. M. Tahsin Canbul

Material Sharing

MATERIAL SHARING
Documents	Related material samples, manufacturing videos on glass, plastics, metals, composites, wood, Manufacturing videos on glass, plastics, metals, composites, wood,... Manufacturing processes presentations.
Assignments	Material Presentations (1).
Exams	Midterms (2), quiz (1), final (1).

Assessment

ASSESSMENT
IN-TERM STUDIES	NUMBER	PERCENTAGE
Mid-terms	2	40
Quizzes	1	10
Assignment	1	10
Final	1	40
Total	5	100
CONTRIBUTION OF FINAL EXAMINATION TO OVERALL GRADE		40
CONTRIBUTION OF IN-TERM STUDIES TO OVERALL GRADE		60
Total		100

Course’s Contribution to Program

COURSE'S CONTRIBUTION TO PROGRAM
No	Program Learning Outcomes	Contribution
No	Program Learning Outcomes	1	2	3	4	5
1	Learn to use the different disciplines’ methods within the concepts and theories of design field and also to determine and solve the encountered problems of design.				X
2	To constitute contemporary technological knowledge that is required in the field of design and to access the level of managing.				X
3	To constitute and interpret the historical knowledge required in the field of art and design.	X
4	To be sufficient to design product, system and processes within the discipline of Industrial Design.				X
5	To have and to implement the knowledge of materials and production techniques within the field of design.					X
6	To be able to think 2D and 3D and also to be able to expose visually.				X
7	To achieve the knowledge of different disciplines such as Management, Law, Communication, Engineering, Sociology, Physics, Anthropology and Human Sciences in order to be able to understand, interpret and utilize within the field of Industrial design.					X
8	To have the ethical consciousness and responsibility in design.				X
9	To study interdisciplinary.				X

From ENTAK Program Outcomes correspond to PO13 and PO14

ECTS

ECTS ALLOCATED BASED ON STUDENT WORKLOAD BY THE COURSE DESCRIPTION
Activities	Quantity	Duration (Hour)	Total Workload (Hour)
Course Duration ( Including the exam week: 14x Total course hours)	14	2	28
Hours for off-the-classroom study (Pre-study, practice)	14	3	42
Mid-terms	1	2	2
Quiz	1	1	1
Assignments	1	5	5
Final examination	1	2	2
Total Work Load			80
Total Work Load / 25 (h)			3,2
ECTS Credit of the Course			3

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